High Risk / Plant
Warehousing, Logistics & Forklift Operations Safe Work Method Statement
SWMS for high-reach forklifts, order pickers, pallet racking loading limits, battery charging ventilation, and pedestrian segregation.
Compliance Overview
Trade Classification:
Specialist & Services
SWMS Requirement:
Mandatory Prior to Work
Template Format:
MS Word (.docx) & PDF
Audit Guarantee:
100% Pass or Free Revisions
Overview & Statutory Scope
Warehouses are busy environments where multi-ton counterbalanced forklifts operate near ground personnel, high-bay racking systems can collapse if struck, and hydrogen gas can build up during battery charging.
Hierarchy of Hazard Control Measures (2026 Standards)
- Traffic Separation: Physical guardrails, painted walkways, blue pedestrian spotlights on forklifts.
- Racking Safety: SWL load plates visible on every bay; corner post protectors installed.
- Battery Charging: Dedicated ventilated area with eye wash station and explosion-proof lighting.
Risk Assessment Matrix: Primary Hazards & Mandatory Controls
| Identified Hazard | Mandatory Control Measure |
|---|---|
|
Pedestrian struck by reversing or turning forklift
|
Implement strict 3m pedestrian exclusion zones and physical barriers |
|
Racking collapse from upright column impact
|
Fit blue safety spotlights and speed limiters (capped at 10km/h) |
|
Forklift tip-over from speeding or overloaded mast
|
Inspect racking monthly for beam deflection and beam clip locking |
|
Hydrogen gas ignition during battery bank charging
|
Install eye wash station and exhaust ventilation in charging bay |
Mandatory Personal Protective Equipment (PPE) Register
Hi-vis vest (mandatory in all warehouse zones)
Steel cap safety boots
Safety glasses
Hearing protection in high-noise packing lines
Legislation, Codes of Practice & Australian / OSHA Standards
- AS 2359: Powered industrial trucks (Forklifts)
- AS 4084: Steel storage racking
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Warehousing, High-Reach Forklift & Logistics SWMS Template 2026
Pre-completed 2026 Word (.docx) document with your trade steps, risk ratings, and rescue procedures. Add your logo and start work immediately.
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Includes Sign-off Sheet & Risk Matrix